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  • 104692 104692

1600 Watt High Output LED Light Plant - 7KW Kubota Genset - Pneumatic Mast - 150 Gallon Fuel Tank

Item #: WCDE-7-PLM30-4X400W-LED

Quick Overview

The WCDE-7-PLM30-4X400W-LED LED Light Plant from VOLT Industries is a high power lighting package powered by a 7kw brushless water cooled diesel generator. The four 400 watt LED lamps included with this unit produce a combined total of 208,000 lumens and is a direct replacement for 4000 watt metal halide light plants. This trailer mounted light tower and generator set comes equipped with a 150 gallon fuel tank that will run continuously without refueling for up to 225 hours consecutively.

Availability: In stock

$40,395.78

Details

The WCDE-7-PLM30-4X400W-LED LED Light Plant is a self contained, towable, high power light tower package. This unit contains a water cooled diesel engine powering a 7KW Kubota generator, which supplies the current for four 400 watt LED lights producing 52,000 lumens each, for a combined total of 208,000 lumens of light. This unit can run uninterrupted for up to 225 continuous hours without refueling and includes a pneumatic telescoping light mast which can elevate the four high output LED lamps to a height of 30 feet. This mobile floodlight package is ideal for large scale event illumination, construction, mining, industrial operations, and anywhere a mobile full power lighting system capable of extended operation is needed.


Lights: The lighting system on this unit is comprised of four our of GAU-LTL-400W-LED 400 watt LED lamps producing 52,000 lumens of light each attached to the end of the telescoping pneumatic light boom. These floodlights produce a wide flood light pattern with a combined total of 1,600 watts and 208,000 lumens of light. The GAU-LTL-400W-LED lights are ideal replacements for fragile and hot running 1000 watt metal halide lamps, offering increased durability, longer lamp life, and lower power consumption. The entire lighting assembly is connected to the power source via a 4-switch control box. Each light head is on an individual circuit and can be powered on or off independently of the other light fixtures.

Heat Management: Heat is the single largest factor in premature LED failure and color shifting. These LED units feature individual heat sinks per bank of six LEDs to control heat buildup rather than utilizing a single housing to dissipate heat. This allows for more thorough cooling of the LEDs for extended operating periods. This allows the LEDs to be driven at up to 90% capacity without overheating or visible loss of light output. The end result is more light with less heat and longer LED life with an average 70% lumen maintenance after 80,000 hours. In addition, should an LED failure occur, these LED flood lights are field serviceable. Each bank of six LEDs can be replaced with the fixture installed. This allows for the tower to stay in operation until repairs can take place, and eliminates the need to remove and disassemble the entire fixture for repairs.

Durability: As well as unparalleled heat control, the GAU-LTL-400W-LED series of LED lights from VOLT Industries also offer IP67 rated construction that is designed to withstand extremes of environmental and operating conditions. These units can withstand rapid temperature changes of -40° Celsius to +80° Celsius, are waterproof, and resist ingress of dust, dirt and humidity. The housings are formed from die cast aluminum and the optics are high transmission PMMA with 98% light transmittance. The Bridgelux® LEDs help these units achieve resistance to vibrations and are rated at 70% lumen maintenance after 80,0000 hours of use. We use these LED lights for applications where a lot of vibration, dust, dirt, dampness and abusive working conditions are encountered.

Unlike gas burning and arc type lamps that have glass bulbs, LEDs have no filaments or fragile housings to break during operation. Instead of heating a small filament or using a combination of gases to produce light, light emitting diodes (LEDs) use semi-conductive materials that illuminate when electric current applied and emitting light. With LED lights, there is no warm up time or cool down time before re-striking and provide instant illumination when powered on, adding to the reliability of LED technology. By nature, LED light sources run significantly cooler than traditional lamps, reducing the chance of accidental burns and increased temperatures due to heat emissions. This solid state design of light emitting diodes provides a more reliable, stable, durable, and energy efficient light source over traditional lighting.



Genset: The WCDE-7-PLM30-4X400W-LED mobile light tower includes a Kubota Lowboy II GL7000TM genset that houses a Kubota Z482 diesel engine that powers the 7KW 120/240V brushless generator. This genset is liquid cooled and features a single phase generator with electric start ignition. The diesel generator runs at 3600 RPM and is equipped with an EPA/CARB Tier 4 emissions system. A 150 gallon fuel cell sits beside the genset and is equipped with an electric fuel delivery system. The fuel cell is constructed of single a heavy gauge steel single wall frame with internal anti-splash baffles. This genset features key operated electric starting, a twelve volt electrical system, liquid cooling, replaceable dry element air cleaner, and a full enclosure for safe operation and protection against the elements. This engine also features cold weather options to improve performance under cold weather conditions.

Runtime: The four 400 watt LED light heads have a considerably less amp draw than the metal halide light heads on traditional light plants. This allows the WCDE-7-PLM30-4X400W-LED to achieve up to 225 hours of continual use on a single tank of gas when only operating the light heads and air compressor. When running 24 hours a day and 7 days a week, this LED light plant will run for 9 days and 9 hours straight without refueling. When the genset is running for 12 hours a day, this tower will provide on-site illumination for up to 18 days and 18 hours before needing more fuel. This self contained LED light plant provides operators with a worry free and energy efficient alternative to metal halide light plants.

 

Operation

 

1600W LED
4000W Metal Halide LED % Advantage

Continuous

 

225 hours

 

 

100 hours

 

 

+ 125%

 

@ 8 Hours a Day

 

28 days 3 hours

 

 

12 days 5 hours

 

+ 15 days 15 hours

@ 12 Hours a Day

 

18 days 3 hours

 

 

8 days 8 hours

 

+ 10 days 10 hours

@ 18 Hours a Day

 

12 days 5 hours

 

 

5 days 13.25 hours

 

+ 6 days 22.5 hours


 

 

Lower 48 States @ $3.29/gal)

 

Northern Alaska @ $9.47/gal

 

Operation

 

LED/day

 

 

MH/day

 

 

LED Savings

 

 

LED/day

 

 

MH/day

 

 

LED Savings

 

@ 8 Hours a Day

 

$17.55

 

 

$39.48

 

 

$21.93/day

 

 

$50.51

 

$113.64 $63.13/day
$8,004.45 Annual Savings w/ LED $23,042.45 Annual Savings w/ LED

@ 12 Hours a Day

 

$26.32

 

 

$59.22

 

 

$32.90/day

 

 

$75.76

 

 

$170.46

 

 

$94.70/day

 

$12,008.50 Annual Savings w/ LED $34,565.50 Annual Savings w/ LED

@ 18 Hours a Day

 

$39.48

 

 

$88.83

 

 

$49.35/day

 

 

$113.64

 

 

$255.69

 

 

$142.05/day

 

$18,012.75 Annual Savings w/ LED $51,848.25 Annual Savings w/ LED
Fuel prices based on averaged rate for diesel fuel in specified location. Annual Savings based on hours of usage per day and 365 day usage. Savings do not reflect transportation, routine maintenance, or repairs.

Telescoping Boom: The aluminum pneumatic mast reaches 30' in height via the use of a 220 volt air compressor. The compressor is equipped with a pressure switch that maintains the pressure within the mast. Once the mast is deployed from the component control center, its operation is automated. The air compressor will turn on briefly when the pressure in the mast falls below the fully inflated threshold. In normal operation, the air compressor may turn on once every few days for about 5 minutes to top off the mast. When it is time to take the mast down for transport, the operator simply releases the pressure switch and the mast will slowly release pressure and lower to its full collapsed height of 8.25 feet. At the top of the mast, we include a removable mounting bracket that is 4 foot in length and supports the four LED light fixtures.

The air operation of the pneumatic mast provides operators with convenient and easy deployment, unlike traditional light plants with manual crank winches or time consuming and noisy electric winches. The mast goes from its fully collapsed position to fully extended height of 30' in 90 seconds. All wiring is internally ran, so there are no pinch points and no messy wiring harnesses to get in the way during deployment.

Housing: All of the operating components are housed with protective compartments designed to provide protection against the elements while providing easy access for operation and servicing. Hinged doors provide access to interior control and operating systems while latches provide secure closing while the unit is in use or transport. All controls, systems and operating equipment is labeled with the proper safety decals and notifications.

Trailer: The entire system is mounted onto a two wheel, single axle trailer constructed of tube steel and 1/8" diamond plate trailer bed. The trailer is approximately 8 feet long and 6 feet wide. Each axle is rated at 3,500 lbs. and equipped with electric brakes and ST205/75/D15 H188 tubeless tires and steel wheels. The trailer is equipped with a removable tongue for storage, transport, and security purposes. For an additional charge, we offer removable wheels in addition to the removable tongue for extra security. A single 3,500 lbs. rated tongue jack provides a stable connect-disconnect platform as well as additional stability during tower deployment. The trailer is finished in industrial grade paint for protection against rust and corrosion and provides an attractive finish. The five 3,500 lbs. integrated outriggers can be slid out from the frame and pinned into place. A standard crank style support leg can be used to secure each outrigger to the ground. The outrigger feet are over-sized and equipped with through holes for additional ground anchoring mechanisms.


Specifications / Additional Information
WCDE-7-PLM30-4X400W-LED LED Light Plant Features / Quick Summary
Genset Specs: 7KW Kubota Brushless Genset
Genset: Kubota GL7000TM 150 Gallon External Fuel Cell
Engine: Kubota Z482 10.9 HP Cold Weather Package Factory Installed
Engine Type: Vertical, liquid-cooled, 4-cycle diesel engine Up to 225 Hour Continuous Operation
Engine Speed: 3600 RPM 8.25' to 30' Light Mast
No. of Cylinders: 2 Pneumatic Aluminum Mast
Generator: 7KW 2-Pole Brushless Electric Air Powered Mast Operation
Voltage: 120/240V Single Phase 1/3 HP Electric Air Compressor
Battery 12V @ 28aH High Output LED Lamps
Fuel Cell Capacity: 150 Gallons - External Tank w/ Anti-Splash Baffles Extreme Area Coverage
Fuel Delivery: Electric Direct Replacement for (4) 1000W MH Light Plants
Sound Level: 66 dB - Full load @ 23' away 1,600W LED compared to 4000W MH
Cold Weather Package: Yes -Factory Included 208,000 Total Lumen Output

Independently Adjustable Light Heads
Light Mast Specs: Dial-in Adjustability per light head
Mast Type: Pneumatic 98% Transmission High Purity PMMA Optics
Length: 8.25' to 30' Multiple LED Banks for Heat Dispersion
Mast Head: 56"-L x 30"-H x 4"-D 130 Lumens Per Watt Efficiency
Capacity: 150 lbs. 70% Lumen Retention after 80,000 Hours
Materials: Heat Treated 6063B/T5 Aluminum Switched Breaker System per Lamp Head
Operation: Pneumatic via Electric Air Compressor Removable Mast Head & Light Fixtures
Air Compressor: 1/3 HP 220V DC Electric Air Compressor IP67 Waterproof LED Fixtures
Stages: Five All Equipment Mounted on a 8' x 6' Trailer
Stage Lengths: 88.5"L x 5.5"D Base section, 86.6"L x 4.65"D, 85.4"L x 3.85"D, 84.25"L x 3.23"D, 83.1"L x 2.6"D Top section Steel Trailer w/ Industrial Grade Paint Finish

Towable Height Under 13' w/ Light Heads
LED Light Specs: Removable Trailer Tongue
Lamp Type: Bridgelux® LED 5-Point Outrigger System
Total Watts: 1,600 (400W per lamp) 3,500 lbs. Leveling Jacks
Total Lumens: 208,000 (52,000 per lamp)  
Luminous Efficiency: 130 lm/w  
LED Color Temperature: Cool White - 5500-6500K  
LED Life Expectancy: 80,000 hours  
Optics Efficiency: 98% - PMMA High Transmittance Optics  
Led Drive %: 90%  
Power Factor: >97%  
Mounting: Flat Surface Trunnion Mount U-Bracket  
Materials: Die Cast Aluminum Housing, Acrylic Optics  
Housing Color: Natural Aluminum  
Ambient Temperature Range: -40°C to +80°C  
Waterproof Rating: IP67  

 
Trailer Specs  
Materials: Steel  
Trailer Dimensions: 8'-L x 6'-W Trailer Bed  
Trailer Bed Height: 23" Above Ground  
Total Collapsed Height (w/o Lights): 10'-2"  
Total Collapsed Height (w/ Lights): 12'-9"  
Total Extended Height (w/o Lights): 31'-11"  
Total Extended Height (w/ Lights): 33'-7"  
Footprint: 16"-L x 14"-W w/ Outriggers Extended & Tongue Removed  
Hitch: 2" Ball Coupler  
Tongue: Removable  
Finish: Industrial Grade Paint  
Wiring: 7-Pin Flat Trailer Plug  
Axle: (1) 3,500 lbs.  
Suspension: 3,500 lbs. Double Eye Leaf Springs  
Outriggers: (5) 48" Retractable Outriggers w/ 3,500 lbs. Manual Leveling Jacks  
Wheels: (2) 15" 5x4.5 Steel Rims  
Tires: ST205/75/D15 H188

Special Orders- Requirements

Mounting: Towable Trailer, 3,500 lbs. Axle, 2” Ball Coupler Contact us for special requirements
Dry Weight: ~2,850 lbs. Toll Free: 1-866-805-4328
Run Time: Up To 225 Hours on Single Tank of  Fuel Fax: 1-866-805-2399
  E-mail: [email protected]
Country of Manufacture United States
Manufacturer VOLT Industries
Watts 1600W
Warranty 3 Year

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  • Free Standard (UPS Ground) Freight To Lower 48 States
  • Free Standard Freight Does Not Include Service To Alaska, Hawaii, Or Destinations Outside The United States.
  • Contact Us To Make Other Accommodations For Shipments Outside The Lower 48 States or for RUSH Shipping.